How to Make Cloth Diapers: A Complete Step-by-Step Guide

Cloth diapers are an eco-friendly and cost-effective alternative to disposable diapers. Whether you’re making cloth diapers to save money, reduce waste, or enjoy the satisfaction of a DIY project, creating them at home can be a rewarding experience.

How to Make Cloth Diapers

This step-by-step guide will show you different ways to make cloth diapers that are both functional and comfortable for your baby. From choosing materials to cutting patterns and sewing the diapers together, we’ll cover everything you need to know.


Why Choose Cloth Diapers?

Before diving into the process, it’s important to understand why cloth diapers can be a great choice for both parents and babies.

1. Environmentally Friendly

Disposable diapers can take hundreds of years to decompose in landfills. By using cloth diapers, you reduce the amount of waste produced and help minimize your environmental footprint.

2. Cost-Effective

While the initial investment in cloth diapers can seem high, the long-term savings are significant. Instead of buying disposable diapers over several years, you can use the same cloth diapers for multiple children, or even resell them.

3. Gentle on Baby’s Skin

Cloth diapers are typically made of soft, natural materials that are gentle on a baby’s skin. Many parents find that cloth diapers help reduce diaper rash compared to disposable diapers.


Materials Needed to Make Cloth Diapers

The first step in making cloth diapers is gathering the necessary materials. The fabric you choose will determine how absorbent, durable, and comfortable the diapers are.

1. Fabric Choices

1.1 Cotton Flannel

  • Why it’s great: Soft, breathable, and affordable, cotton flannel is a popular choice for the inner layer of cloth diapers. It’s gentle on the skin and absorbent, making it ideal for daily use.
  • Where to use it: Cotton flannel works well as the inner lining that touches the baby’s skin.

1.2 Bamboo Fabric

  • Why it’s great: Bamboo fabric is eco-friendly, antibacterial, and highly absorbent. It’s a more luxurious option that’s ideal for the inner layer of the diaper.
  • Where to use it: Bamboo is perfect for the inner layer or middle absorbent layers.

1.3 Microfiber

  • Why it’s great: Microfiber is extremely absorbent and dries quickly, making it an excellent choice for the core absorbent layers of the diaper.
  • Where to use it: It’s usually sandwiched between the inner and outer layers of the diaper for extra absorbency.

1.4 PUL (Polyurethane Laminate)

  • Why it’s great: PUL is a waterproof fabric commonly used for the outer layer of cloth diapers. It keeps moisture from leaking through and is easy to clean.
  • Where to use it: PUL is essential for the outer layer to prevent leaks.

1.5 Fleece

  • Why it’s great: Fleece is soft, moisture-wicking, and great for keeping your baby dry. It helps pull moisture away from the skin and into the absorbent layers.
  • Where to use it: Fleece can be used as the inner layer or as an additional layer over the absorbent core.

2. Notions and Tools

In addition to fabric, you’ll need a few additional materials and tools to make cloth diapers.

2.1 Snaps or Hook-and-Loop (Velcro) Closures

  • Purpose: These are used to fasten the diaper securely around the baby.
  • Tip: Choose snaps if you want a more durable option, or hook-and-loop closures for easier adjustments.

2.2 Elastic

  • Purpose: Elastic is needed around the leg openings and waist to ensure a snug, leak-proof fit.

2.3 Sewing Machine

  • Tip: A sewing machine is essential for making strong and durable stitches. Make sure your machine can handle thicker fabrics if you’re working with multiple layers.

2.4 Scissors, Measuring Tape, and Pins

  • Purpose: These basic tools will help you cut the fabric, measure your diaper pattern, and pin everything together before sewing.

Different Types of Cloth Diapers

There are several different types of cloth diapers you can make, each with its own benefits and features. Depending on your preference and your baby’s needs, you can choose from the following styles:

1. Prefold Diapers

Prefold diapers are rectangular pieces of fabric that are folded to fit your baby. These are one of the simplest and most cost-effective cloth diaper options.

1.1 How to Make Prefold Diapers

  1. Cut the fabric: Use cotton flannel or a similar absorbent material. Cut the fabric into a large rectangular shape, about 14 x 18 inches.
  2. Add absorbency: Sew extra layers of absorbent fabric (like microfiber or bamboo) in the center section of the diaper.
  3. Hem the edges: Fold the edges of the rectangle inward by about ¼ inch and sew to prevent fraying.
  4. Use with a cover: Prefolds need a waterproof cover, like PUL, to prevent leaks.

2. Fitted Diapers

Fitted diapers look like disposable diapers but are made entirely of fabric. They include elastic around the legs and waist for a snug fit and are highly absorbent.

2.1 How to Make Fitted Diapers

  1. Choose the pattern: Download a diaper pattern online or trace a disposable diaper as a template.
  2. Cut the fabric: Cut two layers of fabric using your pattern—one for the outer layer (use fleece or cotton) and one for the absorbent core (use microfiber or bamboo).
  3. Sew the layers: Sew the inner and outer layers together, leaving room for the absorbent insert. Add elastic around the leg openings and waist for a snug fit.
  4. Attach closures: Sew on snaps or hook-and-loop closures for fastening the diaper.

3. Pocket Diapers

Pocket diapers consist of a waterproof outer layer and an absorbent inner layer with a pocket between them. The pocket allows you to insert absorbent pads, making them versatile and easy to clean.

3.1 How to Make Pocket Diapers

  1. Cut the fabric: Cut out a waterproof outer layer using PUL and a soft inner layer (like fleece or cotton).
  2. Create a pocket: Leave an opening at the back or front of the diaper where you can insert absorbent material.
  3. Sew the diaper: Sew the outer and inner layers together, adding elastic around the legs and waist.
  4. Insert absorbent pads: Place microfiber, bamboo, or cotton inserts into the pocket.

4. All-in-One Diapers

All-in-one diapers are a convenient option that includes a waterproof outer layer and built-in absorbent layers. There’s no need to insert additional padding, making them very easy to use.

4.1 How to Make All-in-One Diapers

  1. Cut the fabric: Cut out a PUL outer layer and a soft inner layer.
  2. Add absorbency: Sew microfiber or bamboo fabric between the inner and outer layers. This will serve as the absorbent core.
  3. Sew the diaper: Attach the inner and outer layers together, adding elastic around the legs and waist.
  4. Attach closures: Add snaps or hook-and-loop closures to secure the diaper.

Step-by-Step Guide to Making Cloth Diapers

Now that you know the different types of cloth diapers, let’s walk through the general steps for making a basic cloth diaper at home.

Step 1: Choose Your Pattern

  • Download or create a pattern: You can find free cloth diaper patterns online or create your own by tracing a disposable diaper. Make sure the pattern includes enough room for leg openings, waist elastic, and closures.

Step 2: Cut Your Fabric

  • Cut your layers: Depending on the type of diaper you’re making, cut out your fabric pieces. For a basic fitted diaper, cut two fabric pieces: one for the inner layer and one for the outer layer.

Step 3: Sew the Absorbent Layers

  • Sew additional absorbency into the diaper: If you’re making a fitted or pocket diaper, sew microfiber or bamboo fabric into the center of the inner layer. This will increase the diaper’s absorbency.

Step 4: Add Elastic

  • Sew elastic into the leg and waist areas: Elastic around the leg openings and waist is essential for a snug, leak-proof fit. Stretch the elastic as you sew it into place.

Step 5: Attach Closures

  • Add snaps or hook-and-loop closures: Sew your chosen closure method onto the wings of the diaper so you can fasten it around the baby’s waist. Make sure the closures are strong and durable.

Step 6: Finish the Diaper

  • Sew everything together: Once all the layers are sewn and the closures are attached, sew the inner and outer layers together to finish the diaper.

Maintaining and Caring for Cloth Diapers

Proper maintenance is key to extending the life of your cloth diapers and keeping them in good condition.

1. Washing

  • Pre-rinse: Rinse soiled diapers in cold water to remove any waste.
  • Wash cycle: Use a hot water wash with a detergent that’s safe for cloth diapers (free of fabric softeners or fragrances).
  • Drying: Line dry the diapers to extend their lifespan, or use a low heat setting in the dryer.

2. Storing Between Washes

  • Use a diaper pail: Store dirty diapers in a dry pail until wash day. A mesh liner can help keep the pail breathable and reduce odors.

Conclusion

Making your own cloth diapers can be a rewarding and cost-effective way to care for your baby while reducing environmental impact. Whether you choose to make prefold, fitted, pocket, or all-in-one diapers, the process is customizable and can suit your baby’s specific needs. With the right materials, patterns, and a little practice, you’ll have a stash of homemade cloth diapers that are both durable and comfortable.

By following these steps and experimenting with different fabrics and styles, you’ll be well on your way to making high-quality cloth diapers at home!

Hi, I'm Robert Jameson. I'm a textile engineer. As a textile engineer, I design & create fabric. When I'm not busy with my family members, I research, write, and edit content for Fabric Fits.

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